SMEC EDGE | AUGUST 2025 EDITION

ENGINEERING FORESIGHT ACROSS
OIL & GAS | MARINE | DEFENCE | INDUSTRY

August marks a critical window for the Oil & Gas, Marine, and Industrial sectors — a time when performance reviews, maintenance shutdowns, and Q3 budget alignments converge. For SMEC Automation, this month is more than just a mid-year checkpoint — it’ s a high-impact opportunity to help clients optimize uptime, prepare for Q4 operations, and eliminate lingering system vulnerabilities.
With an annual turnover of over ₹100 Cr, SMEC Automation delivers trusted expertise across real-time diagnostics, panel retrofits, electrical system upgrades, and predictive maintenance solutions.

AUGUST IS WHEN WE HELP OUR CLIENTS:

Reduce unplanned downtime through condition-based monitoring systems

Accelerate Shutdown, retrofit & panel upgrade support

With many rigs and vessels undergoing short-term servicing, and EPCs preparing for Q4 execution cycles, SMEC is stepping in with tailored solutions, faster mobilization, and integrated support — right where it matters most.

Deliver urgent spares and panels via our Procurement-as-a-Service (PaaS) model

Digitize maintenance & operations via NexWave | NexVerse | ProSet360

SMEC EDGE | AUGUST 2025 EDITION

GOING LIVE: PROSET360

Your Plant. Your Assets. One Digital Command Center. Say goodbye to disconnected logs, missing job cards, and maintenance guesswork.

SMEC is launching ProSet360 — the next-gen Asset & Maintenance Management Platform designed for high-performance operations across Oil & Gas, Marine, and Industrial sectors.

What’s at your fingertips:

Real-Time Condition & Performance Monitoring

Work Permit Automation & Digital Job Cards

Predictive Maintenance Alerts

AMC, Spares & Vendor Management

Access Anywhere – Mobile & Web

EARLY ACCESS NOW OPEN

Only a few early access slots available! Get a free live walkthrough tailored for your plant.

SMEC EDGE | AUGUST 2025 EDITION

ONGOING PROJECT SPOTLIGHT

We’re live on-site with a powerful transformation at a major power plant in India — upgrading their legacy PLC system to an intelligent, future-ready architecture.

Project Highlights (Ongoing):

Migrating 300+ I/Os without disrupting operations

Boosting system reliability by 60%

Integrating advanced SCADA + HMI visualization

Enabling real-time diagnostics & remote access

Planned downtime: Less than 18 hours per loop

From legacy logic to live intelligence — SMEC is fuelling the evolution of smarter plants. Brains + Brawn for Your Control Room. Reach out to power up your PLC transformation #SmartIsTheNewStandard

EARLY ACCESS NOW OPEN

SMEC EDGE | AUGUST 2025 EDITION

THE RISE OF SMEC ROBOTICS & NEXVERSE

Solving Downtime, Blind Spots & Uncertainty — Autonomously

Step into the future of operations with SMEC’s cutting-edge Robotics systems and NexVerse, our next-gen Digital Twin platform built to simulate, predict, and optimize real-world performance — in real time.

What We’re Solving — With Measurable Impact:

Real-Time Condition & Performance Monitoring

Work Permit Automation & Digital Job Cards

Predictive Maintenance Alerts

AMC, Spares & Vendor Management

Access Anywhere – Mobile & Web

ONGOING PROJECT SPOTLIGHT

Status: Now undergoing field trials with Oil & Gas operators in India & the Middle East.

WellTrack Logger

Accurate. Rugged. Intelligent A smart depth measurement unit with multi-sensor input, real-time display, and extreme field resilience. Tailored for well intervention, wireline, and slickline ops.

SMEC EDGE | AUGUST 2025 EDITION

M-Box

Seamless Protocol Bridging.
A compact Modbus Gateway bridging RTU and TCP — enabling next-gen SCADA, PLC, and IIoT integration with plug-and-play simplicity.

Need depth accuracy on-site and seamless system integration?

Write to us : sales@smecong.com

TECH TIPS

Most-Sorted Field Problems. SMEC-Smart Solutions.

MARINE | CONTROL BEYOND THE BRIDGE

Issue:

VFD-connected motors trip randomly.

Solution:

Analyze harmonic load balance. Check if drive sizing and grounding are adequate — most issues aren’t electrical, but design flaws.

Issue:

SCADA keeps losing Modbus connections.

Solution:

Bridge RTU & TCP with a dedicated Modbus gateway (like SMEC’s M-Box) to prevent baud rate mismatches and link drops.

OIL & GAS | RIG-READY RELIABILITY

Issue:

Equipment works at yard but fails at site.

Solution:

Field-site failures are often due to unseen power dips. Deploy real-time monitoring + simulate FAT under field voltage conditions.

Issue:

Flare boom ignition fails during storms.

Solution:

Add retry logic with delay buffers. Configure storm-rated ignition routines with flame feedback and timed resets.

SMEC EDGE | AUGUST 2025 EDITION

INDUSTRY | INTELLIGENCE FOR EVERY SYSTEM

Issue:

VFD-connected motors trip randomly.

Solution:

Analyze harmonic load balance. Check if drive sizing and grounding are adequate — most issues aren’t electrical, but design flaws.

Issue:

SCADA keeps losing Modbus connections.

Solution:

Bridge RTU & TCP with a dedicated Modbus gateway (like SMEC’s M-Box) to prevent baud rate mismatches and link drops.

Need help diagnosing your field challenge? Connect SMEC Automation

SMEC IS GOING GLOBAL

Engineering That Travels Beyond Borders

Offshore rigs. Deep-sea vessels. Remote terminals 

Wherever the challenge, SMEC is ready to serve.

From smart retrofits to real-time diagnostics — our solutions are built to scale, engineered to move, and proven to perform across industries and geographies.

From the MD’s Desk: Scaling Innovation. Serving Without Borders.

— Saiju Mohamed, Managing Director, SMEC Group
“From the launch of ProSet360 to robotics on the ground and digital twins in the cloud — SMEC is engineering forward, not just keeping pace.”
As we cross the ₹100 Cr milestone, this isn’t just a number — it’s a reflection of trust, dedication, and delivery across decades and disciplines. And now, we’re taking that same field-proven expertise global.

SMEC EDGE | AUGUST 2025 EDITION

Whether you’re retrofitting a vessel, upgrading your PLCs, or preparing for Q4 turnarounds — our promise remains constant:

Solutions that think ahead

Support that scales globally

Engineering that adapts in real time

We’re not just getting ready for what’s next — we’re already building it.
Let’s Build What’s Next — Together SMEC is ready to solve, scale, and serve. Globally

EXPLORE PROVN RESULTS

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